Why is the Batch Number or Lot Number important in a Product's Distribution Cycle?
Once the manufacturing process ends and the product is prepared for distribution, printing batch number or lot number, a component of product traceability, is one of the ways for manufacturers to exercise control in case the product is subjected to certain manufacturing issues such as contamination or failure of the product quality of a batch.
According to the Code of Federal Regulations of the Food and Drug Administration, ¹“lot number or batch number can be any distinctive combination of letters, numbers or symbols, where the history of manufacture, processing, packaging, holding and distribution of batch or lot of drug product or other material can be determined.”
How is a batch number or lot number printed?
Batch numbers should be printed directly on the product’s primary packaging or on the labels at the end of the manufacturing process. To print a batch number it is important to understand the substrate of the packaging or labels where it must be printed. This is to ensure that the print will adhere to the packaging from holding the product in the warehouse to distribution in various shelves in the market. Maplejet, a Canadian industrial inkjet manufacturer, offers reliable and simple solutions to print batch number or lot number in any types of materials through Hx Nitro thermal inkjet printer.
Why is Hx Nitro best for batch coding?
Hx Nitro thermal inkjet printer has built-in technology to make designing and printing batch number easy and simple for small to large manufacturing industries. It allows the use of personal smartphones or any smart devices to communicate with the printer through its built-in Wi Fi module. This provides operators an easy and convenient way to design the message, set up the correct print parameters for each message, and monitor the status of printers in the production line.
The printer can be mounted on many types of packaging lines. This flexibility gives the Hx Nitro an advantage to print batch number or lot number on bottles, packs or even onto cartons. There are also different types of ink available and color options to print on certain materials.
For consumers, batch numbers printed on the packaging may be just additional information required for a product to pass the government's guidelines and regulations, but it is actually an important part of the whole product distribution cycle to ensure consumer food safety.
American vapor company received a continuous inkjet printer with their packaging equipment
Darrell Suriff, owner of American Vapor Company in Austin, was one of Bryan's first customers when he started the business in early 2018 and he's been one of our most valued partners ever since. He initially reached out to us when the continuous inkjet printer that came with his new package filling equipment failed on delivery. They were unable to get the printer set up to print consistently without constant down time for reconfiguration. In fact, one day it started randomly spraying ink all over their production floor.
Expanded distribution comes with traceability requirements for Cbd manufacturer
We are working more and more with CBD and cannabis products manufacturers all over the country as this industry continues unparalleled growth. Many of the business we speak to in this industry are starting to face similar traceability requirements and regulations that the food and beverage industry has been tackling for decades.
The 3 key elements for a successful TIJ installation
We offer and ship our thermal inkjet (TIJ) coding printers all over the country and in some instances around the globe, yet we don't have a single field service technician. "How is this possible?", you ask! Well, the Hewlett-Packard® driven thermal inkjet engine is maintenance free and simple to use. We call it a self-installation technology. That being said, there are three key elements to a successful install, which I'll cover here with three simple terms and definitions.
One of the great advantages of being a Master Distributor is our direct connection with the manufacturer. This allows us the ability to advocate on behalf of our customers and the market response we receive on products. The Meenjet M6 Automatic is a great example of this collaborative partnership we have with Meenjet.
Honey company needed a semi-automatic coding solution for their honey bottles
Christopher Keith, also known as Bubba of Bubba's Sweet Nectar, was searching for a date coding solution for his honey jars. However, he had not yet implemented a full scale production line that could utilize a standard, fix position inkjet date coder. As such, he was in search of an easy to use, portable and semi-automatic handheld inkjet coder
Meenjet MX1 fits the bill for white ink printer need
We are receiving more and more colored ink printer inquiries, specifically for white or yellow colored inks. Customers have long needed to code on dark surfaces, from amber beer bottles to black PVC pipe. As covered in an earlier blog post, until recently manufacturers didn't have many options other than a pigmented continuous inkjet system.
I've been back in the coding and marking industry for a little less than a year now and it's been a thrill to be back. There were a lot of significant developments within thermal inkjet (TIJ) technology during my hiatus from the industry. The solvent based, fast drying inks were improved drastically on three main fronts - darkness, dry time and decap time (the amount of time the print head can be exposed before drying). I was blown away by all of these improvements.
As if those improvements for ageneral purpose black inkweren't significant enough, there were now brightwhiteandyellowinks available for non porous (glass, plastic, metal, etc) printing. These two inks are easily in the running as the most significant developments for inkjet coding and marking within the past decade.
Prior to the introduction of these colored inks forTIJ printers, the only option most manufacturers had for printing a bright colored code was continuous inkjet printers. Beyond that, a special model of continuous inkjet printer is needed as the white and yellow inks contain heavy pigments which settle in the ink solution over time. These upgraded "pigmented" continuous inkjet printers for colored inks have additional components to agitate or stir the ink periodically to prevent the pigments from settling out.
These special pigmented ink model continuous inkjet printers cost anywhere from $10-20,000 per system. Additionally, there are installation charges and normally a service contract ranging from $200-500 per month depending on the OEM (Videojet®, Domino®, Markem-Imaje®, Linx®, Hitachi®, etc). These printers require routine maintenance and service to ensure optimum performance reducing the operational efficiency and further increasing the total cost of ownership.
All of this excess cost, time and downtime can now be eliminated with the advent of white and yellow inks for TIJ coding printers. Manufacturers can now spend less than $2,000 for a colored ink coding printer that not only prints one color, but can easily switch colors within 30 seconds! Three years ago this was unheard of!
I have witnessed firsthand numerous occasions where craft food manufacturers, co-packers, e-liquids producers, craft breweries and wineries are able to take advantage of the flexibility of this technology when limiting capital expense during a growth period is critical for the business. They now have an option that is affordable, easy to use and reliable. Theprinter delivers a drastic increase in efficiency with a low total cost of ownership.
Have you tried struggled with your current color inkjet coding printer? Have you been in search of a low cost and zero maintenance colored ink coding solution? Call us today!
Last month, we were contacted by Mosie Abadi, Vice President at Georgette Klinger Skin Care, who needed to start coding on the bottom of his PET bottles. He was eager to implement a thermal inkjet printing solution due to the affordability and ease of use.
Do you struggle with constant coding and marking equipment failures?
We will share information and success stories about how you can Keep Coding Simple in order to focus your energy and efforts on strategically growing your business. There will be insights from customers and industry experts on the various equipment and technologies available to simplify your complex coding and marking challenges.